Wireless Charging Technology from FORTEC with MOOVair

As automation and electric mobility continue to reshape industrial operations, businesses are seeking power solutions that match the pace and precision of modern workflows. Traditional wired charging—prone to wear, corrosion, and manual handling—is increasingly at odds with environments demanding 24/7 uptime, high hygiene standards, and minimal human intervention.

This is where wireless charging is gaining serious ground.

At FORTEC UK, the shift is already underway. The company reports a marked increase in demand for wireless charging technologies, as industries look to streamline operations and future-proof their infrastructure. The advantages are compelling: reduced lifecycle costs, increased safety, and the elimination of connector-related maintenance.

Central to this transformation is Delta’s MOOVair Wireless Charging System, a cutting-edge platform designed to deliver efficient, intelligent, and cable-free power to AGVs, AMRs, forklifts, and other industrial electric vehicles. These systems are not just upgrades—they’re purpose-built enablers of the next generation of industrial mobility, supporting opportunity charging, automated workflows, and data-driven energy management.

By moving beyond conventional charging methods, MOOVair positions industrial fleets to operate smarter, longer, and without interruption—powering the future with seamless, contactless technology.

Why Wireless? The Operational Imperative

For years, wired charging has served as the default for powering industrial electric vehicles—but the trade-offs are becoming harder to ignore. Physical connectors wear out, corrode in harsh environments, and require manual plugging that introduces delays, safety risks, and operational friction. In industries where uptime is measured in seconds and reliability is non-negotiable, these small inefficiencies add up fast.

Wireless charging eliminates these legacy limitations.

By removing contact points entirely, systems like Delta’s MOOVair reduce the maintenance burden that comes with mechanical wear, while also improving safety—especially in sensitive environments such as food production or pharmaceuticals, where sealed, contact-free systems offer clear hygiene advantages. And because charging can occur automatically during idle moments, without human involvement, wireless solutions are perfectly aligned with the rising adoption of autonomous mobile robots (AMRs) and automated guided vehicles (AGVs).

But it’s not just about performance—wireless infrastructure also speaks to broader industry mandates. As more companies pursue sustainability targets under ESG frameworks, reducing energy waste and extending battery life have become critical KPIs. MOOVair addresses both with high-efficiency power transfer and intelligent energy management, delivering up to 95% efficiency—on par with traditional wired systems, but without the mechanical failure points.

Whether you’re retrofitting a warehouse or scaling up a next-gen smart facility, the move to wireless isn’t just a technical upgrade—it’s a strategic shift towards low-maintenance, always-ready, future-proof operations.

Inside the MOOVair Ecosystem: Scalable Innovation

As industrial operations diversify—from compact AGVs to heavy-duty yard trucks—power requirements are anything but one-size-fits-all. Delta’s MOOVair wireless charging portfolio, distributed in the UK by FORTEC, offers a modular approach tailored to the full spectrum of industrial electric mobility. From light-duty robots to high-capacity logistics vehicles, each system in the MOOVair series is engineered for optimal performance, seamless integration, and zero-contact energy transfer.

MOOVair 1 kW: Compact Efficiency for Mobile Platforms

Designed for smaller electric vehicles operating in confined or high-mobility environments, the MOOVair 1 kW system is ideally suited to AGVs, utility vehicles, and agricultural automation. Its sealed electronics and robust contactless architecture make it resilient in wet, dusty, or polluted conditions—ensuring consistent charging in environments where traditional connectors would fail.

With up to 93% efficiency from wall plug to battery, and built-in CANopen and Ethernet interfaces, this system integrates effortlessly into smart fleet and warehouse management systems. For operators looking to introduce wireless charging into their smaller vehicle tiers, the 1 kW unit is a reliable, future-ready starting point.

MOOVair 3 kW: Enabling True 24/7 Automation

The 3 kW variant raises the bar for automation-focused applications. Purpose-built for AGVs and AMRs in smart warehouses, this model delivers efficiency comparable to wired alternatives—but without the drawbacks of physical contactors.

Its automatic, touch-free charging mechanism eliminates connector wear and dramatically reduces maintenance cycles. Combined with its full compatibility with CANopen and Ethernet, the 3 kW system allows for completely unmanned, 24/7 operation—a core requirement in environments optimised for continuous flow logistics and just-in-time inventory systems.

MOOVair 10 kW: Rugged Power for Industrial Heavyweights

Where industrial environments become particularly harsh—think forklifts, ground support equipment, and robotic arms operating in outdoor logistics or contaminated zones—the MOOVair 10 kW system excels. Offering up to 95% energy transfer efficiency across a charging gap of 150 mm, this solution is engineered for resilience and safety.

The unit’s sealed, contactless design enables reliable operation in polluted or variable-climate settings, making it ideal for facilities where water ingress, debris, or high-temperature ranges are common. And because charging can occur during brief idle moments, operational uptime is maximised without compromising safety or compliance.

MOOVair 30 kW: Powering the Industrial Titans

At the top of the range sits the MOOVair 30 kW system, a high-power solution built to support large AGVs, yard trucks, and industrial electric fleets. What sets this model apart is its ability to serve multiple vehicles from a single base, simplifying infrastructure requirements while maintaining high throughput.

With an operational charging gap of 150 mm and efficiency above 95%, the system performs reliably under extreme conditions—whether it’s exposed outdoor logistics or high-demand material handling. The absence of mechanical connectors ensures a maintenance-free charging experience, even at scale.

Each MOOVair model reflects a different layer of the industrial power spectrum—but all share a common goal: enabling smarter, cleaner, and uninterrupted operations. Whether you're scaling up a new smart facility or upgrading legacy infrastructure, the MOOVair ecosystem offers a wireless pathway to operational excellence. 

Key Technology Enablers: Wireless Power Transfer for Industry 4.0

At the heart of Delta’s MOOVair series lies a maturing technology that is quickly becoming a cornerstone of Industry 4.0: contactless power transfer. Rather than relying on mechanical plug-in connectors, MOOVair systems use magnetic induction to transmit energy across an air gap—charging vehicles automatically, safely, and without operator input.

This approach not only eliminates mechanical wear but also ensures compliance with industrial safety standards. Systems are built with integrated protection features—including overvoltage, overcurrent, and short-circuit protection—and meet rigorous international certifications across Europe, North America, and Canada. For sectors where hygiene, reliability, or environmental sealing are critical, such as pharmaceuticals or food processing, MOOVair offers a safer, cleaner alternative to exposed contacts.

Smarter Charging Through Seamless Integration

Power transfer is only part of the story. Real-world deployment of wireless systems requires precise coordination between vehicles, management software, and facility control systems. To that end, the MOOVair range supports robust communication protocols—including CANopen, Modbus, and Ethernet—ensuring tight integration with warehouse management systems (WMS), vehicle controllers, and industrial networks.

This interoperability allows for automated opportunity charging, load-balancing across fleets, and remote monitoring—key features for operators seeking true autonomy and smart power distribution.

Built to Scale, Engineered for Flexibility

Whether you’re deploying a single AGV in a small warehouse or managing a full fleet of electric vehicles across a logistics hub, MOOVair’s modular design supports scalable implementation. Its intelligent alignment and flexible installation tolerances—charging reliably even with misalignments of up to ±50 mm—simplify deployment and reduce infrastructure overheads.

This adaptability makes it possible to roll out wireless charging gradually or at scale, without locking into rigid infrastructure investments. As operations grow, MOOVair grows with them—empowering industrial fleets to evolve in lockstep with smart facility strategies.

Real-World Applications and Industrial Impact

While wireless charging may sound futuristic, its adoption is already well underway across a wide range of industrial sectors—driven by the pursuit of operational continuity, hygiene compliance, and automation-readiness. From logistics warehouses and airport ground operations to food production and pharmaceutical cleanrooms, the benefits of contactless charging are being realised in diverse and demanding environments.

Built for the Sectors Where Downtime Isn’t an Option

In fast-paced logistics hubs, for example, AGVs and AMRs are often required to operate in continuous loops with minimal human intervention. With MOOVair systems enabling automatic, opportunity-based charging, fleets can replenish their batteries during natural pauses—without ever leaving the workflow. This ensures a near-constant state of readiness, improving throughput and reducing the need for battery swaps or extended charging bays.

In food and pharmaceutical facilities, where cleanliness is critical, sealed, contactless designs eliminate concerns around exposed connectors, corrosion, or operator handling. Wireless charging supports strict hygiene standards while maintaining uninterrupted operation in environments where even brief downtime can impact batch production or cold-chain compliance.

At airports and ports, where electric ground support equipment (GSE) must endure all-weather conditions and meet tight schedules, MOOVair’s ruggedised systems offer high-efficiency charging across wide gaps and rough alignments—without cables that can degrade or trip in high-traffic zones.

Enabling the Autonomous Fleet Economy

Crucially, these wireless systems are built to interface seamlessly with the AI-driven ecosystems that are redefining industrial workflows. Integrated via CAN bus, Ethernet, or Modbus, MOOVair platforms enable fully autonomous charging workflows—allowing robots and vehicles to navigate, dock, and charge themselves, all without operator input. In AI-led logistics environments, this is a foundational capability that removes one of the last human-dependent bottlenecks.

Case-in-Point: Hypothetical Warehouse Efficiency Boost

Consider a mid-sized warehouse operating a fleet of 20 AGVs under a traditional wired charging setup. Vehicles are cycled out of service for manual recharging every six hours, resulting in an average downtime of 90 minutes per unit per shift. With MOOVair’s opportunity-based wireless charging integrated into idle points along travel paths, the need for manual recharging is eliminated. Over the course of a year, this could equate to thousands of hours of additional operational time—translating directly into cost savings, throughput increases, and improved asset utilisation.

Strategic Viewpoint: Why FORTEC UK is Betting on Wireless

In an industry where reliability, safety, and integration are paramount, technology alone isn't enough. Successful implementation depends on engineering insight, system compatibility, and long-term support. That’s where FORTEC UK sets itself apart—not just as a supplier, but as a technical partner guiding businesses through the wireless transition.

Engineering-Led Implementation at the Core

FORTEC UK’s approach goes far beyond box-shifting hardware. With deep experience in embedded systems, displays, power solutions, and system integration, the team works closely with customers to design and deploy wireless charging infrastructure tailored to specific operational environments. Whether it’s an automated warehouse, a cleanroom facility, or a rugged outdoor logistics site, FORTEC provides end-to-end guidance—from concept to commissioning.

Their engineering-led model ensures that MOOVair systems are not only installed—but optimally configured to deliver maximum efficiency and interoperability across industrial protocols like CANopen, Modbus, and Ethernet.

A Strategic Alliance with Delta

The MOOVair range is developed by Delta, a global leader in power and thermal management, and FORTEC’s partnership with the company reinforces its position at the forefront of European industrial innovation. Backed by Delta’s manufacturing scale and R&D pedigree, FORTEC UK acts as the UK and Ireland technical channel for a solution portfolio that’s both globally proven and locally supported.

This partnership enables agile response times, application-specific support, and a product roadmap aligned with the real-world demands of Industry 4.0 deployments.

Future-Proofing the Industrial Power Layer

As industries increasingly digitise and electrify, FORTEC UK sees wireless charging not as a niche, but as an essential enabler of smart mobility infrastructure. Clean, sealed, and capable of supporting fully autonomous workflows, the MOOVair series helps customers reduce maintenance, lower emissions, and increase uptime—without sacrificing safety or scalability.

For FORTEC UK, the move to wireless is more than a product decision—it’s a strategic commitment to future-proof, intelligent, and sustainable industrial power.

Wireless Charging: A Standard for the Future?

Wireless charging is no longer a fringe innovation—it’s proving its value in the toughest industrial environments. With systems like Delta’s MOOVair series, supported by FORTEC UK’s engineering expertise, businesses are already unlocking real-world gains in uptime, safety, and automation readiness.

Across applications from AMRs in cleanrooms to yard trucks in logistics hubs, the advantages are clear: no connectors to wear out, no manual charging routines, no compromise on performance. Efficiency remains high, integration is seamless, and the infrastructure is built to scale alongside growing electric fleets.

As industries push further into autonomous operations and smart factory design, wireless charging isn’t just a convenience—it’s becoming a necessity. The ability to deliver power safely, intelligently, and without interruption is a foundational enabler of next-gen industrial mobility.

For forward-thinking operators, the question is no longer if wireless charging fits into their roadmap—it’s how soon they can deploy it.

Contact and Further Information

For technical enquiries, product integration support, or media interviews, please contact:

Emma Claridge
FORTEC Technology UK Ltd
📞 +44 (0) 1480 411600
📧 e.claridge@fortec.uk

For general product and sales enquiries:
📧 info@fortec.uk
🌐 www.fortec.uk

For more technical specifications and downloadable datasheets, visit:
🔗 MOOVair Wireless Industrial Charging Solutions